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A wooden tool box is very useful to every household or any shop specializing in maintenance work. Although there are tool kits or tool pouches which can be fastened to your belt, these may not be at all practical when you need access to a variety of tools and repair devices for a given maintenance job. Besides, it is not always safe or convenient to carry tools by carting them around on your belt. Thus, using a wooden tool box to carry your tools is sometimes the safer choice. Because of its importance, you must now know how to make a wooden tool box.
In general, tool boxes, whether made of wood or steel, are designed to keep all your tools well-organized. It is impractical and unsafe to scatter tools all over your work space when doing carpentry, masonry, plumbing, furniture making, and electrical work. To have a tool box as the repository of your maintenance tools seems to be a mandatory requirement for anyone doing maintenance work.
If you want to build a quality wooden tool box yourself, accomplishing the job from its design down to its construction and finishing touches can be easily done when you follow these simple steps.
Design your tool box. When you design your tool box, measure the biggest or the longest possible tool that youll need to keep in it. That way, you can be sure that all of your tools can be well accommodated by your proposed tool box design. Make all the other measurements carefully before you make the first cut into the wood to be used.
Prepare your materials, tools, and safety gadgets. Good materials for making a wooden tool box are either 1-inch thick solid, kiln-dried wood or plywood. The wood you use should be light so that, when the box is loaded with tools, the weight will still be manageable.
Also, safety equipment is very important. You must have them available and ready when you start your construction and maintenance work. It is better to be safe than sorry.
The primary tools that you will need are the following: hammer, handsaw, miter box, drill bits, and electric drills. Put them all together in your work area so that youll have easy access to them while making your wooden tool box.
Measure and cut. The measurements referred to are the dimensions of the different parts of your box. A typical wooden tool box has four (4) main parts the handle, the bottom, the two (2) ends, and the two (2) sides. Depending on the size of your desired tool box, cut these major parts of your tool box.
Temporarily piece together the cut out parts. Use your adhesive glue to initially connect the parts of your tool box. Once the parts are all glued, the form of your tool box will be revealed. Wait for the glue to dry sufficiently so that the newly assembled tool box can hold its shape.
Drill pilot holes for your nails or wood screws. After cutting out the main parts of your tool box, use the electric drill to drill small holes that will serve as guides for your nails. Use drill bits that have a smaller diameter than the nails that will be used. You can also use wood screws instead of nails. Perform the same drilling procedure either way.
Drive the nails or the wood screws. This is to strengthen the whole tool box structure. Use your hammer for nails, or a screwdriver for screws, to embed them into the wood and, the box structure will be strengthened.
Finalize the appearance of your wooden tool box. Using fine sandpaper, sand the newly assembled tool box and then apply liquid finish. The liquid finish will protect your wooden tool box against rot and termite attacks. It will also give it a presentable appearance.